如何挑选正确的电缆束带? 它们的应用及用途为何?

/ 在束带行业有40年的模具设计制造经验

如何挑选正确的电缆束带? 它们的应用及用途为何?


电缆扎带有许多种类的类型，绝对不是只有一般的尼龙6,6束带。
 
大多数电缆扎带由美国杜邦公司于1937 年发明的Nylon® 制成。 Nylon® 是全球使用最广泛的合成热塑性塑料之一，具有高强度、高尺寸稳定性和高耐磨性。
 
在第二次世界大战1939-1945年间，因为航空燃气涡轮发动机的发明，加速了喷气式飞机的应用及产量呈指数增长，由于喷机式飞机有不同的接线要求，以及在战争期间对于飞机需要快速且大量的维修，电缆扎带的设计应该是在这段时间被发明的。为了在短时间内修复这些飞机，和捆绑飞机的大量且冗长的电线，类似卷发器概念的自锁式束带被用在紧固和捆绑电缆电线，并缩短了整理线缆的时间，和防止工人装配线路时因大量的捆绑导致的手部长茧或受伤。
 
在1955年Kurt Robel在法国提交了尼龙扎带的专利文件(FR1126581A)，1958年Maurus C Logan发表的专利文件也描述了这个概念(US3022557A)。
 
1955年越南战争开始，除了军用飞机，愈来愈多的民用客机的加入，以及即时空军基地(portable instant airbases)，飞机的预先接线因应现场快速的即时组装需求。冷战期间除了飞机，太空竞赛，导弹、卫星和航天器的制造，甚至是电脑，使用了更加复杂且广泛的布线，电缆的安装和管理也变得更加重要且普遍。
 
最普遍的莫过于尼龙6,6材质的束带，它们就像是一种全能型的产品，它们有不同的长度、宽度、拉力、机械结构设计及颜色等。在生活中透过扎带将电线和电缆捆绑在一起，能保持它们的有序性，并防止电线或管路损坏，导致电线走火的风险。
 
而不同材质的束带，有不同的特性，在不同的产业中发挥不同的用途。像是在极端寒冷气候、极端严峻气候、极端化学物质环境、沙漠和特殊的产业，一般的尼龙6,6在这些特殊环境可能会因为无法适应温度的变化、化学的特性等，而发生断裂或疲乏。举例来说，如果需要抗紫外线的束带解决方案，你可以选择尼龙6,6耐候型材质的束带，或者选择尼龙12材质的束带，这将可以更好的在户外环境使用，甚至是用于沙漠及太阳能案场的应用。另外，带有金属成分的扎带专为食品和制药行业设计，以支持质量保证，例如HACCP。金属颜料可通过标准设备检测，有助于降低污染风险。为了便于目视检测，这些电缆扎带通常为蓝色。
 
材料决定了哪种解决方案适合你的产业，从最常见的尼龙，添加材料为耐热型、耐UV型、耐寒型、金属可检测型，以及Nylon 6、Nylon 12，或是Polypropylene(PP)、Polyethylene(PE)、Ethylene tetrafluoroethylene(ETFE)、不锈钢304、不锈钢316等，下方的表你可以依据你所在的产业或用途，发掘出不同材质的特性，并可以帮助你挑选合适的材质，也可以对应到華偉推出的专业和高品质的产品。

Material Type
Features
Application
Available products

Standard Nylon 6,6 Material

  • Polyamide 6,6
  • UL Type 2S/21S certified
  • Operating temperature: –40°C ~+85°C
  • high mechanical strength and strength of extension for various designs
  • All colors are available upon request
  • RU,UL,CE,ABS,BV,DNV GL,Lloyd's,RoHs,HF
Ideal for industrial, professional, air-handling space (exchange of environmental air) and indoor use
  1. Nylon 6,6 Cable Ties
  2. Nylon 6,6 Mounts, Clips &Clamps
  3. Releasable Cable Ties
  4. Beaded Cable Ties
  5. Contour Cable Ties
  6. Mountable Cable Ties
  7. Outside Serrated Cable ties
  8. Identification Cable Ties
  9. Double Loop (Head) Cable Ties
  10. Tuckaway Cable Ties
  11. Stopper Ties
  12. Special Shaped Cable Ties

Flame Resistant / Self Extinguishing Material

  • Polyamide 6,6 Flame Retardant
  • Flame rating: UL94V0
  • Operating temperature: –40°C ~+85°C
  • RoHs,HF
Ideal for higher fire protection, areas where low smoke emission or low flammability are required, crowded and public areasFlame Retardant Cable Ties

Weather Resistant / UV Stabilized

  • Polyamide 6,6 Weather Resistant
  • UL Plenum Rated
  • Operating temperature: –40°C ~+85°C
  • Resist UV-radiation for a considerably longer period
  • RU, UL, CE, ABS, RoHs, HF
Ideal for outdoor, solar, transportation, and air-handling applicationsWeather Resistant Cable Ties

Heat Stabilized / Resistant

  • Polyamide 6,6 Heat Stabilized
  • UL Plenum Rated
  • Heat stabilized up to 120°C (248°F)
  • Greater stability properties in harsh environments
  • RU, CE, ABS, RoHs, HF
Ideal for electrical, transportation, automotive, equipment application or where heat is generatedHeat Stabilized Cable Ties

UV-Radiation 3600 Hours Resistant

  • Polyamide 12
  • Operating temperature: –40°C ~+95°C
  • Pass the accelerated weathering test 3600 hours equivalent to approximately 24 years of weather exposure
  • Low hygroscopicity-saturation
  • Impact resistant
  • CE, RoHs, HF, REACH
Ideal for solar PV, dessert, and outdoor application
  1. UV-Radiation Resistant / Solar Cable Ties
  2. Nylon 12 Self Adhesive Cable Tie Mounts
  3. Nylon 12 Saddle Tie Mounts
  4. Nylon 12 Cable Clamps/ P Clamps

Extreme Environmental Stresses Resistant

  • Ethylene-Tetrafluoroethylene(ETFE)
  • Operating temperature: –60°C ~+170°C
  • High resistance to environmental stresses (chemical attack, gamma radiation, ultraviolet radiation)
  • RU, CE, RoHs, HF
Ideal for use in nuclear power facilities, chemical processing plants, semiconductor, defense, and medical industriesTefzel Cable Ties

Chemical Resistant / Aggressive Acids and Bases Substances Resistant

  • Polypropylene (PP)
  • Operating temperature: –40°C ~+115°C
  • Highly resistant to chemically aggressive environments and acids
  • Food grade material is safe for food industry use
  • Low density of PP cable ties can float the surface of most liquids, so it is easily to seen and removed.
  • RoHs, HF
Ideal for chemical industryPolypropylene Cable Ties

Frigid Weather Stabilized (-60°C)

  • Polyamide 6,6 Frigid Weather Resistant
  • Operating temperature: –60°C ~+85°C
  • Withstand long period of exposure to sub-zero temperature
  • RoHs, HF
Ideal for frigid area applications, aviation, shipbuilding, refrigeration, and frozen food industriesFrigid Weather Resistant Cable Ties

Cold Weather Stabilized (-40°C) Material

  • Polyamide 6,6 Cold Weather Stabilized
  • DIN5510-2
  • UL Recognized
  • Operating temperature: –40°C ~+85°C
  • RU, RoHs, HF
Ideal for frozen storage equipment, low temperature logistics distribution

Metal Detectable / Food Graded Material

  • Polyamide 6,6 with Metal Particles
  • Operating temperature: –40°C ~+85°C
  • Usable as part of HACCP Process
  • Whole body can be detected by a metal detector
  • CE, REACH, RoHS, HF, FDA testing
Ideal for packaging and machine maintenance and management in the food and pharmaceutical and other contaminant sensitive industries
  1. Metal Detectable Cable Ties
  2. Metal Detectable Self Adhesive Cable Tie Mounts
  3. Metal Detectable Saddle Cable Tie Mounts

Stainless Steel Material

  • SS304 / SS316
  • Operating temperature: –80°C ~+500°C
  • Excellent resistance to abrasion, corrosion, radiation, weathering and extremes of temperature
  • UL, CE, ABS, DNV, RoHs, HF (ball lock type)
Ideal for applications in marine, oil and gas, mining, construction, chemical, maintenance, automotive and underground
  1. Stainless Steel Ties
  2. Stainless Steel Bands
  3. Stainless Steel Buckles
  4. Stainless Steel Marker Plates
  5. Stainless Steel Hose Clamps

Air Handling / HVAC Material

  • Polyamide 6,6
  • UL 181B-C Approved
  • For use with UL non-metallic air ducts and air connectors
  • UL, CE, RoHs, HF
Used in heating or air handling spaces above drop ceilings and below raised flooring, and plumbing applicationsHVAC Dust Cable Ties

Colored Material

  • Available in a wide range of colors: red, yellow, green, blue, grey, etc.
  • Standard lengths range of cable ties from 4 inch to 60 inch
Ideal for decorating on autos, bicycles, plants, in enclosures and cabinets or for festive decorations
  1. Plastic Cable Ties
  2. DIY Pack
  3. Promotion Pack
Please contact us for more information.

*ALL PICTURES SHOWN ARE FOR ILLUSTRATION PURPOSE ONLY.
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華偉公司简介

華偉實業股份有限公司是台湾一家专业在设计和制造束带、配线器材的制造服务商. 成立于西元1976年并拥有超过45年的Cable ties, Plastic cable ties, stainless steel cable ties, cable markers, security seal, fasteners, cable clips, cable clamps, tie mounts, cable tie accessories, expansion anchors ,PCB supports and plastic screws, cable protection, wrapping bands, tarpaulins, wiring ducts, bushing, conduits and fittings, wire terminations, wire connectors, end-cord ferrules, terminals, application tools, cable tie guns, crimping tools, wiring duct cutter, OEM & ODM service.制造经验,華偉总是可以达到客户各种品质的要求.

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